How many parameters can I control using a DASGIP or DASbox system?

DASGIP Parallel Bioreactor Systems provide comprehensive concurrent monitoring and control of process parameters. During the process run, events are logged together with up to 70 online process variables per bioreactor. In addition to the various DASGIP modules for monitoring and control, with DASware analyze users can integrate analytical devices provided by third parties. Seamless integration into the DASGIP or DASbox system even allows for closed loop solutions such as automated feeding strategies based on the current glucose concentration. Each process value can be used as a trigger enabling users to automate their process.

How many parameters can be displayed in a process overview in DASware control?

DASware control users can freely select all relevant process variables of all or selected bioreactors to be displayed in one chart. There are no limitations in the number of process parameters. When using DASware analyze, the displayed process parameters even include integrated data from third party laboratory devices, such as nutrient analyzers, mass spectrometers or Raman. The software features tables and trend graphs of all measured values. It continuously logs and stores all data and events. These data are immediately accessible for evaluation using e.g. Microsoft Excel. Advanced charting functionalities ease further data analysis and comparison of runs.

Do I need programming skills to automate my process in DASware control?

DASware control includes a set of easy to implement automation features without any need of programming. Profiles and triggers allow for various control strategies, all of them easy to select by mouse click with parameters entered manually or just copy-pasted. Users with programming skills and special control requirements, however, are free to run scripted control strategies and profiles as well.

Can I change triggers, profiles, cascades and scripts online in DASware control?

Set-points, profiles, cascades, and scripts are online editable in DASware control. Offline values and events can be entered during or after the run and documented with a time stamp. These time stamps can be set individually, e.g to meet the time, when the sample was taken. This provides users with great flexibility to interact with the control system and reconsider parameter settings even in highly automated processes. All events, including online changes, are recorded in a SQL Server database.

How difficult is it to modify a DASGIP system subsequently?

Due to the unique modular design of the DASGIP Parallel Bioreactor System upgrades and modifications can easily be done: Functions like OD monitoring, exhaust analysis or extra feed lines can be added as modules to the control system. It is just as easy to substitute the bioreactor type or to upgrade a 4-vessel system to eight vessels. Actually, system modifications are that simple, some customers even share specific modules. For instance, the DASGIP GA4 exhaust analyzer is renowned for being moved from one bioreactor system to another. Like this, it delivers reliable in-depth analysis of OTR, CTR, and RQ for many bioreactors on demand.

How many speed-controlled pumps do the DASGIP bioreactors feature?

Up to eight peristaltic speed-controlled pumps per vessel offer continuous flow rates from 0.3 mL/h - 5 L/h. Each pump can be operated independently. Two different pump head sizes for the multi pump modules DASGIP MP4 and MP8, fitting various tube sizes make the DASGIP multi pumps a flexible and accurate solution.

How are DASGIP vessels agitated?

DASGIP bioreactors feature powerful overhead drives with agitation speeds ranging 30 – 1,600 rpm. The DASGIP TC4SC4 controls temperature and agitation in up to four bioreactors. Users can individually define each outlet set-point as well as choose from different operation modes (e.g. continuous or interval agitation).

Can I integrate DASGIP with my existing historians & supervisory control?

Yes, with the software DASware connect an optional server allows corporate-wide exchange of all process data via seamless integration with historians and supervisory control systems such as Delta V, OSI Pi, etc. This includes events, set-up information, and system status.

How can I harness data generated by the DASGIP system?

With DASware control all data and events are logged in one central SQL Server database. Further features such as export into Excel, PDF, and other file formats via one mouse click and strong charting capabilities ease plotting and data analysis. To harness data from numerous projects, on the long-run advanced archiving capabilities and data retrieval is required. DASware discover offers comprehensive and user-defined archiving functions and data retrieval for powerful data comparison and analysis. Users can, for example, link the utilized strain or cell line with its media composition, the controller setpoints and feeding profiles as well as with achieved product yields or viable cell densities to select for the best optimized combination and process.

Does DASware control give any alarms in case of critical deviation?

Critical deviation of process parameters such as pH, DO, redox, and temperature are color-coded in the software and saved in the event log. DASware control professional additionally allows notification of supervisory control systems or mobile communication tools via SMS or e-mail.

Can you help adjusting my controller loop parameters in DASware control?

DASGIP controllers are PI controllers, which are configured with default controller parameters adapted to the type of vessel and default experimental requirements. Depending on special customer requirements it might be necessary to modify these parameters. Our service will be happy to help you finding the right settings.

How to calibrate a pH sensor in DASware control?

DASware control software allows for parallel calibration of all sensors used within one system with all data logged in the central database together with set-points, profiles, cascades, process values, user interactions and other events. Good maintenance will prolong the sensors' lifetime whereas high temperatures (i.e. during autoclavation), alkaline solutions (i.e. during alkaline deactivation), repeated etchings and improper maintenance will reduce the electrode's lifetime.

How reliable are exhaust data when working at benchtop scale?

Exhaust oxygen and carbon dioxide concentrations of multiple bioreactor units are continuously monitored with the DASGIP GA exhaust analyzer. Together with the mass flow measurement and the input values of oxygen and carbon dioxide concentrations, automatic calculation of oxygen transfer rate (OTR), carbon dioxide transfer rate (CTR), and respiratory quotient (RQ) is possible, permitting direct conclusions on the metabolic state of a culture. As the DASGIP GA considers humidity, volume, and total flow typical sources for inaccurate OTR and CTR data in small working volumes are eliminated.

Is it possible to automatically control the foam in DASGIP vessels?

All DASGIP vessels can be equipped with foam control components. All you need is a level/foam sensor connected to the DASGIP sensor module (e.g. PH4PO4L) and a feed line for dosing of the antifoam agent. Now foam formation can be detected by the level sensor and antifoam agent is automatically pumped into the vessel until all foam is collapsed. The DASware control software allows any feed line to be used for antifoam or level control. Since medium composition has a strong impact on the electrical conductivity of medium and foam, every conductivity-based level sensor needs to be adjusted to foam and medium conductivity. DASware control supports monitoring conductivity and free adjustment of the conductivity threshold.

What maintenance is required for Eppendorf bioprocess systems?

As all complex technical systems Eppendorf bioprocess equipment should be maintained regularly to keep all parts in good condition. This maintenance avoids cost-intensive down times and contributes to preservation of value. A complete preventive maintenance is recommended once a year. Additional maintenance actions are recommended to be executed by the user prior to every run or in regular cycles (e.g. every month). Our service will be happy to advice.

What do I have to consider when returning equipment for repair?

Equipment returned to Eppendorf for service or any other reason needs to be decontaminated first. Please fill out the Decontamination Form that you will find in the “Service & Support” section of the Eppendorf website and attach it to the package. Equipment which was sent without the completely filled form cannot be handled. This form must also be completed before any on-site service, whether covered under warranty or not, can commence.

What does your warranty cover?

Eppendorf issues a warranty of one year from the day of delivery on its products in accordance with our terms and conditions. Excluded are consumables such as cables, tubing, glassware, and sensors as well as used material.

Does Eppendorf offer bioreactor training?

We highly recommend a training at the customer’s site for all new customers. Besides this initial training, Eppendorf also offers individual trainings adapted to the user’s requirements like training of new employees or advanced training/recapitulation for employees already having experience with DASGIP or DASbox systems. All trainings are performed at the customer’s site using the customer’s equipment to have the training focused on the customer’s demands. The structure and methods of the training can be chosen to the customer’s requirements from general overview to detailed sessions on specific products or issues. Training in small groups is as possible as personal guidance.

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DASGIP^® 平行生物反应器系统

DASGIP Parallel Bioreactor System for Microbiology Bioblock

产品信息

Eppendorf DASGIP Parallel Bioreactor Systems专为优化台式规模生物过程工艺设计。可放大的监测和控制功能使用户能以经济的方式获得有效、可重复的结果。模块化设计可同时满足各种细胞和微生物培养的独特需求

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用途

特征

DASGIP Parallel Bioreactor Systems具备先进生物过程控制和自动化操作，适于细胞培养及微生物学的研发和工艺开发。平行过程控制、所有相关参数的精确控制、用户自定义方案和众多自动化控制程序等特性，使得过程研发更快捷更高效。我们的DASware软件解决方案支持实验设计（DoE）、过程历史数据库和全面的数据管理。可配置解决方案可满足微生物、哺乳动物和人类细胞培养、干细胞应用以及生物燃料和生物聚合物工艺的独特要求。

规格	适用细胞培养的 DASGIP^® 系统	适用微生物学的 DASGIP^® 系统

应用	细胞培养	微生物发酵
平行控制罐体数量	最多 16 个	最多 16 个
软件	DASware 控制器，其他 DASware 选配	DASware 控制器，其他 DASware 选配
用户界面	带监测系统的生物过程计算机	带监测系统的生物过程计算机
典型能耗（4 罐体系统，无过程电脑）	480 W (230 V)/ 432 W (115 V) （595 W/552 W，无 DASGIP Bioblock 模块）	541 W (230 V)/ 467 W (115 V) （639 W/584 W，无 DASGIP Bioblock 模块）
尺寸（W × D × H，4 罐体系统，无过程电脑）	140 x 70 x 53 cm (55 x 28 x 21 in)	140 x 70 x 53 cm (55 x 28 x 21 in)
常规重量	78 kg （60 kg，无 DASGIP Bioblock 模块）	96 kg （78 kg，无 DASGIP Bioblock 模块）
细菌/酵母菌/真菌	是	是
哺乳动物/动物	是	是
昆虫	是	是
可互换罐体	是	是
可验证	否	否
干细胞	是	是

生物反应器
罐体	玻璃罐体 / 一次性使用罐体	玻璃罐体 / 一次性使用罐体
灭菌	高温灭菌 / 预灭菌	高温灭菌 / 预灭菌
总体积	1.5 L 2.3 L	1.3 L 2.1 L

搅拌
驱动	顶部直联/磁力驱动	顶部直联/磁力驱动
速度范围	30 – 1,250 rpm（标配）/ 100 – 1,600 rpm（选配）	100 – 1,600 rpm（标配）/ 30 – 1,250 rpm（选配）
搅拌桨	斜叶桨	平叶桨

通气
供气	TMFC；表层通气及（或）气体分布器	TMFC/转子流量计；气体分布器
标配气体流量	0.1 – 50 sL/小时, 0.1 – 40 sL/小时 CO₂ (DASGIP MX4/4模块,可选用其它模块)	0.5 – 250 sL/小时, 0.5 – 150 sL/小时 CO₂ (DASGIP MX4/4H模块,可选用其他模块)
标准气体混合	空气、氮_气、氧_气和/或_二氧化碳	空气、氮_气、氧_气和/或_二氧化碳

补料
每个罐体的补料线	最多 8 条	最多 8 条
标准补料速度（取决于管直径）	0.3 – 9.5 mL/h to 13 – 420 mL/h (DASGIP MP8) 10 – 70 mL/h to 0.4 – 5 L/h (DASGIP MP4)	0.3 – 9.5 mL/h to 13 – 420 mL/h (DASGIP MP8) 10 – 70 mL/h to 0.4 – 5 L/h (DASGIP MP4)

监测及控制
温度控制	DASGIP Bioblock集成加热和冷却模块（可额外选配冷却盘管）	DASGIP Bioblock集成加热和冷却模块（可额外选配冷却盘管）
标准温度范围（在 25° C 室温下）	冷却剂温度以上5 K –99°C （DASGIP Bioblock 模块）¹⁾	冷却剂温度以上5 K –99°C （DASGIP Bioblock 模块）¹⁾
pH 控制	−	酸液和（或）碱液和其他设置
DO 控制	级联控制（O₂ 浓度，气体流量）及其他设置	级联控制（搅拌速度、可选 O₂ 浓度、可选气体流量）及其他设置
ORP (redox) 测量	-	可选
液位/泡沫	可选	可选
OD 监测	可选 (DASGIP OD4模块)	可选 (DASGIP OD4模块)
尾气冷凝器	水冷或无水制冷(DASGIP EGC4 Peltier 制冷 )	水冷或无水制冷(DASGIP EGC4 Peltier 制冷 )
尾气分析	可选 (DASGIP GA4模块)	可选 (DASGIP GA4模块)
1)特定应用操作条件适用。